Built to stand upright on the shelf, creating room for branding and product information. Zippers, tear notches and other features can be added.
Custom Pouch Packaging
Fortis Solutions Group produces custom printed pouches built around your product, filling process, shelf-life requirements and brand. Choose from stand-up, lay-flat, side-gusseted and resealable formats, with materials, barriers and functional features selected for the application.
Pouch Packaging Built Around Your Product
A pouch that works for a dry snack may be completely wrong for a supplement, personal care product or liquid.
That’s why material and structure decisions start with the product itself. Moisture and oxygen sensitivity, light exposure, filling method, storage conditions, shelf life and production equipment can all affect the final package.
Fortis helps brands work through those requirements before selecting films, laminations, closures and print options. Custom structures can also be evaluated for performance on production lines, so packaging decisions make sense beyond the shelf.
Custom Pouch Formats
Stand-Up Pouches
Lay-Flat Pouches
Side-Gusseted Pouches
Resealable Pouches
Add the Features your Pouch Needs
How customers open, carry, display and dispense a product matters. Depending on the pouch and application, Fortis can incorporate:
Zippers
For resealable packages and repeat use.
Tear Notches
For easier opening.
Hang Holes
For products displayed on retail hooks.
Spouts
For applicable liquid and semi-liquid products.
Materials and Barrier Options
A pouch has to protect what’s inside from filling through final use. Depending on the product and application, available structures may include:
- Clear films
- Multi-layer substrates
- Recyclable film options
- Paper laminates
- Metallized films
- Compostable film options
The right structure depends on moisture, oxygen and light exposure, shelf-life goals, sealing requirements and production compatibility.
Custom Printed Pouches
Flexible pouches give brands a large printable surface to work with, whether the priority is bold shelf presence, detailed product information or clearer differentiation between SKUs.
Fortis supports digital and flexographic printing, including high-definition printing with up to 10 colors, water-based inks and specialty inks.
The best printing approach depends on the run size, artwork, number of SKUs, production requirements and desired finish.
Finishes and Decorative Options
Available options include matte, gloss, soft-touch, metallic and foil finishes.
These can be selected alongside the pouch structure and print method so the final package looks the way it should without compromising performance.
- Matte
- Gloss
- Soft-Touch
- Metallic
- Foil
Pouch Packaging for Different Products and Markets
Food
From snacks and condiments to perishable foods, pouch structures can be developed around barrier, seal and storage requirements.
Wellness & Nutraceuticals
Powders, pills and supplements may need secure seals and high-barrier materials to protect the product through shelf life.
Specialties & Personal Care
Flexible pouches combine strong shelf presentation with practical closure, dispensing and storage features.
Agrochemical & Industrial
Industrial and agrochemical applications can require additional durability, chemical resistance and other performance considerations.
Sustainable Pouch Packaging Options
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Pouches vs. Other Flexible Packaging Formats
Pouches make sense when a product needs more package space, resealability, an upright presentation or added functional features. For other applications, a different flexible format may be the better fit.
Stickpacks
A narrow format commonly used for single servings and portioned products.
Sachets
A compact flat format suited to samples, trial sizes and single-use products.
Rollstock
Flexible packaging supplied in roll form for form-fill-seal production.
Why Partner with Fortis for Custom Pouch Packaging?
Choosing a stickpack supplier is not only about finding someone who can print flexible packaging. Buyers need a partner who can align product requirements, production needs, brand goals, and service expectations.
Packaging Expertise
Structures built around product protection, barrier, functionality, printing and production needs.
Digital & Flexographic Printing
More flexibility across run sizes, artwork, colors and specialty printing needs.
Short-to-Full Production Runs
Supports shorter production needs as well as larger-scale packaging programs.
Sustainability Experience
15+ years evaluating recyclable, compostable and other material options.
Collaborative Support
Keeps marketing, operations, procurement and production connected through the project.
Custom Pouch Packaging FAQ's
What is a Pouch Packaging?
Pouch packaging is made from flexible films, laminations or other materials formed into a package around a product. Common formats include stand-up, lay-flat, side-gusseted and resealable pouches.
What types of custom pouches does Fortis offer?
Fortis supports stand-up, lay-flat, side-gusseted, and resealable pouch formats. Functional options can also include zippers, tear notches, hang holes, and spouts depending on the application.
What materials are used for pouch packaging?
Pouch structures may use clear films, paper laminates, multi-layer materials, metallized films, and certain recyclable or compostable film options. The right material depends on the product, barrier requirements, fill method, shelf life, and production process.
What products can be packaged in custom pouches?
Custom pouches can support products across food, wellness and nutraceuticals, personal care, specialty products, and certain industrial applications. The final structure should be developed according to the specific product and performance requirements.
What is a stand-up pouch?
A stand-up pouch is a flexible pouch designed to sit upright when filled. The format provides a broad printable area and can incorporate features such as zippers or tear notches depending on the application.
What features can be added to custom pouches?
Fortis supports pouch features including zippers, tear notches, hang holes, and spouts.
Can custom pouches be printed with my brand artwork?
Yes. Fortis offers digital and flexographic printing, including capabilities for up to 10 colors, water-based inks, specialty inks, and finishes such as matte, gloss, soft-touch, metallics, and foils.
Are flexible pouches recyclable?
Some recyclable film options are available, but recyclability depends on the complete pouch construction and the recycling infrastructure available in the intended market. Packaging claims should be confirmed based on the final structure.
Are compostable pouch options available?
Fortis offers compostable film options for applicable flexible packaging projects. Whether a compostable structure is suitable depends on the product, barrier needs, production requirements, and intended end-of-life pathway.
How much does custom pouch packaging cost?
Cost depends on the pouch dimensions, material structure, barrier requirements, quantity, printing method, number of SKUs, finishes, and functional features. Fortis can provide a custom quote based on the specific project requirements.
How do I choose the right pouch for my product?
Start with the product itself. Consider the fill method, barrier requirements, shelf life, storage environment, consumer use, desired closure or dispensing features, production equipment, print needs, and sustainability goals. Fortis can help evaluate those requirements and recommend an appropriate pouch structure.