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Sustainable Packaging
and EPR Support

Sustainable packaging decisions require more than choosing a material that appears environmentally responsible. Packaging still needs to protect the product, perform throughout production and distribution, communicate clearly with consumers, and support the brand’s regulatory and operational requirements.

Fortis helps brands evaluate sustainable packaging materials, recyclability considerations, Extended Producer Responsibility requirements, and real-world package performance. Our capabilities span pressure-sensitive labels, flexible packaging, pouches, shrink sleeves, and folding cartons, with additional sustainable packaging options available through Renew™.
Discuss a Sustainable Packaging Project

Sustainability Is Part of How Fortis Works

Sustainability is part of both how Fortis operates and how we support customers making packaging decisions.

Across our operations, Fortis continues to pursue practices intended to reduce environmental impact and support more responsible use of resources. These efforts include reducing waste, improving energy efficiency, controlling pollution, reducing water consumption, and training team members around environmental awareness.

Our sustainability focus includes:

  • Reducing operational waste where possible
  • Supporting energy-efficiency initiatives
  • Reducing water consumption
  • Preventing and controlling pollution
  • Training teams around sustainability-focused practices
  • Investing in packaging research and development
  • Working closely with material vendors
  • Helping customers evaluate packaging with sustainability in mind
Sustainability Report

Sustainable Packaging for Real-World Product Needs

Sustainable packaging must still work in real production, retail, transportation, storage, and consumer-use environments.

The most appropriate packaging solution depends on the product, packaging format, material structure, barrier needs, filling process, application equipment, distribution environment, shelf-life expectations, recycling infrastructure, and EPR requirements.

A packaging option should not be evaluated based on a single attribute alone. A structure may use less material but provide inadequate product protection. A package may technically be recyclable but have limited access to an appropriate recycling stream. A label or shrink sleeve may also affect how the complete package is classified or processed.

Discuss a Sustainable Packaging Project

Explore Renew™ Sustainable Packaging Solutions

Renew™ is Fortis Solutions Group’s line of sustainable packaging solutions. Options are available across several packaging formats, including:

  • Pressure-sensitive labels
  • Flexible packaging
  • Pouches
  • Shrink sleeves
  • Folding cartons

Renew™ packaging solutions are designed to help brands evaluate packaging materials, recyclability, recycled content, component compatibility, and real-world performance.

The right option depends on the product, package format, recycling stream, application requirements, and sustainability goals. The Renew™ page provides additional detail on specific packaging formats and available solutions.

Packaging Formats Fortis Can Help Evaluate

Sustainability considerations vary by packaging format. Materials, adhesives, inks, coatings, laminations, and other components can affect recyclability, package classification, EPR reporting, and performance.

Fortis supports brands across multiple packaging formats and can help evaluate the role each component plays in the complete package.

Extended Producer Responsibility and Packaging

Extended Producer Responsibility, commonly called EPR, is an approach that places greater responsibility for packaging end-of-life management on producers.

Depending on the program and jurisdiction, producers may be responsible for reporting packaging materials, weights, components, and other information. Fees may also vary based on the type of packaging, recyclability, recycled content, or other design characteristics.

Packaging EPR programs are evolving, and requirements vary by state, country, and jurisdiction. Brands should confirm their obligations with their legal, regulatory, or compliance advisors.

Fortis is not a law firm, but our team can support customers with packaging-related information and practical evaluation.


How Fortis Helps Brands Improve Packaging Sustainability

Fortis combines packaging-format expertise, material guidance, vendor relationships, research and development, and practical project support.

Guidance Across Packaging Formats

Fortis supports sustainability discussions involving labels, flexible packaging, pouches, shrink sleeves, and folding cartons.

Material and Adhesive Expertise

Fortis can help evaluate material compatibility, wash-off adhesives, film density, barrier needs, recycled content, coatings, laminations, and production conditions.

Renew™ Sustainable Packaging Options

Renew™ provides a defined path for brands exploring sustainable packaging options across several Fortis product lines.

 

 

Recyclability and EPR Support

Fortis can help customers understand how materials, labels, sleeves, flexible packaging structures, cartons, and other components may affect recycling compatibility or EPR-related packaging data.

 

 

Responsive Service

Clear communication, fast quotes, and proactive project management help customers move sustainability projects forward.

Collaborative Packaging Guidance

Fortis works with brands to balance sustainability objectives with budget, timeline, product protection, print quality, operational needs, and packaging performance.

Flexible Programs

Fortis can support blanket orders, stocking strategies, just-in-time delivery, seasonal programs, and other supply approaches based on customer needs.

Tech-Enabled Simplicity

Online file uploads, digital proofs, customer portal resources, and real-time order tracking provide greater visibility throughout the packaging process.

EPR & Recyclability FAQ 

EPR (Extended Producer Responsibility)

EPR is a regulatory approach where producers are responsible for the end of life of their packaging, covering collection, recycling, and disposal costs. This policy approach shifts financial and operational responsibility for the end – of – life management of a product from local governments and taxpayers to the producer.

EPR programs for packaging are active and passed, in 7 states so far (2/20/26): California, Colorado, Oregon, Maine, Maryland, Minnesota, and Washington. This accounts for about 20% of US consumer demand.

Labels are considered non-detachable components for EPR in states like Oregon, Colorado, and California, meaning labels are part of the main package for EPR reporting and fee purposes. To ensure correct reporting, you must know the weight and material type of your label, as these details impact your EPR calculations.

California assigns packaging into categories based on whether they contain plastic components. For example, a glass jar with a plastic label is categorized as “with plastic component,” regardless of the base package material.

However, if a label is perforated and includes clear instructions for the consumer to remove it before disposing of the packaging, it will be considered a separate component for EPR reporting and fee calculation.

For more details and the latest guidance, refer to the Circular Action Alliance website and California’s specific EPR regulations.

All primary packaging—such as jars, bottles, flexible packaging, and their labels—are included if supplied into covered EPR states. In some states, secondary packaging (like boxes or wrap) may also be included, particularly if it ends up in the consumer’s hands after purchase. Additionally, certain states’ EPR programs may regulate some business-to-business (B2B) packaging, depending on local definitions of “covered products.”

Each state maintains its own list of covered packaging and products. For the most current and detailed information, visit the Circular Action Alliance (CAA) website. CAA is the Producer Responsibility Organization (PRO) administering EPR compliance for paper and packaging in most active EPR states, including California, Colorado, Oregon, Maryland and Minnesota.

Yes. Our team has an internal calculator with the most up-to-date EPR fee information, available through our customer portal.

Yes, we can review your current formats and advise on transitioning to recycle-ready solutions.

Our framework includes eliminating unnecessary packaging, lightweighting or right-sizing, moving to recycle-ready materials and designs, and increasing PCR (post-consumer recycled) content.

We can analyze your packaging, propose ways to reduce fees, review recyclability, and assist with packaging data for Reporting processes.

Ecomodulation is an approach within EPR systems where fees charged to producers are adjusted (“modulated”) based on the environmental impacts or design features of their packaging. Packaging that is easier to recycle, uses more recycled content, or is otherwise more sustainable may be subject to lower EPR fees, while less sustainable packaging may incur higher fees. The goal is to incentivize producers to design packaging that is recyclable and has a lower environmental footprint.

Pressure Sensitive Labels

APR generally evaluates and recognizes packaging designs (Design® for Recyclability Recognition), not “certifying” every label by default. Whether your specific label construction meets APR guidance depends on the full label system (facestock/film, adhesive, inks/coatings, varnishes/laminates, and the package resin—PET/HDPE/PP, etc.).

If you share your current label spec (or we pull it from your job history), we can provide:

  • construction-level recyclability assessment against the relevant APR Design® Guidance, and
  • Recommended changes (if needed) to align with APR’s PET/HDPE/PP guidance.
    If formal APR recognition is required, we can help you identify the right path and supporting documentation.

We can absolutely quote a switch, but cost varies based on what you’re switching from and the performance requirements (wet strength, refrigeration/condensation, scuff resistance, chemical exposure, application speed, etc.). The typical cost drivers are:

  • Facestock/film change (e.g., PETG → OPS / BOPP / PE / specialty wash-off constructions)
  • Adhesive change (standard permanent → wash-off / alkaline removable / recycling-compatible systems)
  • Ink/coating change (ink system, pigment selection, white coverage, varnish/overlam, metallics)
  • Qualification costs (press trials, line trials, bottle tests, performance validation)

Typically, timeline to switch to a preferred design is around 4 months.

Yes—Fortis actively supports recycling-aligned label constructions and can propose options designed to reduce contamination risk (adhesive cleanability, ink bleed/discoloration control, and film density/float behavior where relevant). We’ll recommend the best option based on your package resin, recycling stream, and real-world performance needs.

Yes—in many cases, floatable label constructions can be specified, but “float” depends on the film density and any layers/coatings (including heavy ink coverage) that can change overall density. We’ll evaluate:

  • Package resin (PET vs HDPE/PP)
  • Label film type and gauge
  • Ink coverage and coatings
  • Adhesive behavior in wash systems

If your goal is PET bottle recyclability, we’ll propose constructions intended to improve separation and reduce contamination, then validate the recommendation against your application and recycling objectives.

It depends on the construction you’re using today. We can specify wash-off / recycling-aligned adhesives where required, but we need to confirm your current adhesive and the PET recycling process assumptions (typical caustic wash conditions vary).

Ink behavior depends on pigments, cure system, coatings, and total coverage, and the recycling process conditions.

We can provide this at the SKU / item number level. For many programs, the exact supplier chemistry is proprietary, but we can share the ink technology type and adhesive category, for example:

  • Inks: UV flexo, water-based flexo, solvent-based flexo, EB (if applicable)
  • Adhesives: acrylic emulsion permanent, hot-melt rubber-based, acrylic wash-off/removable (as specified), etc.

If you need supplier-specific details for compliance, we can coordinate an NDA-supported disclosure through the material supplier.

Yes/No can only be confirmed for a specific label construction. Float behavior is a function of the film density + total construction (inks/coatings/laminates). Provide the item numbers, and we will respond with a construction-specific yes/no and recommended alternatives if needed.

Yes—we can provide label weight per SKU/size in a spreadsheet. We typically report:

  • Facestock basis weight / film gauge
  • Adhesive coat weight (if available)
  • Release liner weight (if requested)
  • Finished label weight (mass per label) and labels per roll / roll weight (if helpful)

What we need to generate it quickly:

  • Item numbers (or list of sizes), material constructions, and whether you want label-only weight or label + liner weight.

Shrink Sleeves

Yes, shrink sleeves are considered part of the primary packaging under EPR laws and must be included in producer reporting and fee calculations.

Shrink sleeves made from recyclable, floatable, or APR-compatible films may be eligible for lower EPR fees under ecomodulation principles, while less compatible materials may result in higher fees.

Yes, inks and adhesives must be chosen carefully, as they can impact the recyclability of the package and may affect your EPR reporting and compliance.

Absolutely! We provide material recommendations, design support, and documentation to help you select shrink sleeves that will enhance recyclability and potentially reduce your EPR fees.

Flexible Packaging

Yes, all flexible packaging supplied into covered states must be included in EPR reporting and fees

Flexible packaging is classified based on its materials (e.g., mono-material, multi-layer, paper laminated) for the purposes of EPR registration and fee assignment.

Rightsizing, using recyclable structures (like mono-material films), reducing non-recyclable components, and increasing recycled content are all strategies that can help minimize EPR fees through ecomodulation.

Yes, we offer guidance on transitioning to mono-material and recycle-ready films and will help you select the best structure to meet your compliance goals.

Folding Cartons

Yes, folding cartons (such as paperboard boxes) are included in EPR obligations if supplied into states with active programs.

Yes. Non-paper components (like plastic windows or laminates) must be considered for accurate categorization and may result in higher fees. Cartons made from recyclable paperboard may qualify for lower EPR fees.

We advise on eliminating unnecessary coatings or laminates, and selecting paperboard grades with high recycled content.

Absolutely! We support reporting and can provide specifications and support for compliance with state EPR programs.

Supporting More Sustainable Packaging Through Industry Collaboration

Fortis is proud to be a member of the Sustainable Packaging Coalition, a leading organization that brings together packaging manufacturers, brands, suppliers, retailers, and sustainability experts to advance more sustainable packaging systems.

Our participation helps us stay informed on evolving packaging guidance, recyclability best practices, Extended Producer Responsibility developments, and innovations that can help customers make more informed packaging decisions.

Proud members of the Sustainable Packaging Coalition.
A leader in advocating for sustainable packaging.