Sustainable Packaging
and EPR Support
Fortis helps brands evaluate sustainable packaging materials, recyclability considerations, Extended Producer Responsibility requirements, and real-world package performance. Our capabilities span pressure-sensitive labels, flexible packaging, pouches, shrink sleeves, and folding cartons, with additional sustainable packaging options available through Renew™.
Sustainability Is Part of How Fortis Works
Packaging Formats Fortis Can Help Evaluate
Pressure-Sensitive Labels
Pressure-sensitive labels can affect the recyclability and EPR classification of the primary package.
The complete label construction may include:
- Facestock or film
- Adhesive
- Ink
- Coatings
- Varnishes
- Laminates
- Release liner
For plastic containers such as PET, HDPE, and polypropylene, label film density, adhesive behavior, ink coverage, and wash-off characteristics may affect recycling compatibility.
Fortis can review existing label specifications and help brands evaluate:
- Wash-off or recycling-aligned adhesives
- Floatable film constructions
- Ink and coating considerations
- PET, HDPE, or polypropylene compatibility
- Individual label weights
- Label material data
- APR guidance alignment
- Construction changes that may improve recyclability
Whether a particular label construction aligns with recycling guidance depends on the entire label and container system, not only one component.
Flexible Packaging and Pouches
Flexible packaging can use mono-material, multilayer, laminated, paper-based, or other structures depending on the product’s protection and production requirements.
Fortis can help brands evaluate:
- Mono-material structures
- Recycle-ready films
- Material reduction
- Package right-sizing
- PCR content
- Barrier performance
- Sealing requirements
- Store drop-off considerations where applicable
- Print and production compatibility
- EPR material categorization
Not every flexible package can use the same structure. Product sensitivity, shelf life, fill method, distribution conditions, and equipment compatibility must remain part of the decision.
Shrink Sleeves
Shrink sleeves can provide full-package graphics and strong shelf presentation, but sleeve material and coverage may affect recyclability and EPR reporting.
Important considerations may include:
- Sleeve material
- Film density
- Container resin
- Sleeve coverage
- Perforations
- Consumer removal instructions
- Inks
- Coatings
- Adhesives
- Recycling compatibility
- Package classification
Fortis can help brands evaluate shrink sleeve materials, design considerations, and documentation related to recyclability or EPR reporting.
Folding Cartons
Folding cartons are typically paperboard-based, but windows, coatings, laminations, and other non-paper components can affect recyclability and EPR categorization.
Fortis can help brands evaluate:
- Paperboard selection
- Recycled content
- Responsible sourcing
- FSC-certified materials where available and appropriate
- Coatings and laminations
- Plastic windows
- Material reduction
- Carton right-sizing
- Print and finishing requirements
- Recyclability considerations
A more recyclable carton may involve reducing unnecessary non-paper components while preserving the protection, appearance, and structural strength the product requires.
Extended Producer Responsibility and Packaging
Why Packaging Components Matter for EPR
EPR reporting may consider the complete package, including components such as bottles, jars, flexible packaging, pouches, labels, shrink sleeves, folding cartons, secondary packaging, coatings, laminates, and plastic windows.
Labels and sleeves may be treated as non-detachable components of the primary package unless specific program requirements allow them to be reported separately.
Packaging Materials, Weight, and Reporting
Accurate packaging information can be important for EPR reporting and fee estimation.
Relevant information may include material type, package weight, label weight, film gauge, adhesive weight, recycled content, number of components, packaging format, coatings or laminations, whether a component is detachable, and whether the package is considered recyclable under the applicable program.
Fortis can provide available specification and weight information at the SKU or item level for supported packaging programs.
Ecomodulation and Packaging Design
Some EPR programs use ecomodulation, which adjusts fees based on packaging design or environmental characteristics.
Depending on the program, packaging that is easier to recycle, contains recycled content, or uses less material may receive more favorable fee treatment. Packaging that is difficult to recycle or contains incompatible components may face higher fees.
Potential strategies may include eliminating unnecessary packaging, lightweighting, right-sizing, moving toward recycle-ready materials, reducing incompatible components, increasing PCR content, reviewing labels and adhesives, reviewing shrink sleeve materials and coverage, and reducing unnecessary coatings or laminations.
How Fortis Supports EPR-Related Packaging Needs
Fortis can help customers review current packaging formats, identify packaging components, provide available material information, provide label or package weights, evaluate recyclability considerations, explore recycle-ready alternatives, review potential material changes, support EPR fee-estimation inputs, use Fortis’ internal EPR fee calculator where available, and prepare packaging information for reporting processes.
Brands remain responsible for confirming reporting obligations, legal interpretations, and final submissions with the appropriate compliance professionals.
How Fortis Helps Brands Improve Packaging Sustainability
Guidance Across Packaging Formats
Fortis supports sustainability discussions involving labels, flexible packaging, pouches, shrink sleeves, and folding cartons.
Material and Adhesive Expertise
Fortis can help evaluate material compatibility, wash-off adhesives, film density, barrier needs, recycled content, coatings, laminations, and production conditions.
Renew™ Sustainable Packaging Options
Renew™ provides a defined path for brands exploring sustainable packaging options across several Fortis product lines.
Recyclability and EPR Support
Fortis can help customers understand how materials, labels, sleeves, flexible packaging structures, cartons, and other components may affect recycling compatibility or EPR-related packaging data.
Responsive Service
Clear communication, fast quotes, and proactive project management help customers move sustainability projects forward.
Collaborative Packaging Guidance
Fortis works with brands to balance sustainability objectives with budget, timeline, product protection, print quality, operational needs, and packaging performance.
Flexible Programs
Fortis can support blanket orders, stocking strategies, just-in-time delivery, seasonal programs, and other supply approaches based on customer needs.
Tech-Enabled Simplicity
Online file uploads, digital proofs, customer portal resources, and real-time order tracking provide greater visibility throughout the packaging process.
EPR & Recyclability FAQ
EPR (Extended Producer Responsibility)
What is Extended Producer Responsibility (EPR)?
EPR is a regulatory approach where producers are responsible for the end of life of their packaging, covering collection, recycling, and disposal costs. This policy approach shifts financial and operational responsibility for the end – of – life management of a product from local governments and taxpayers to the producer.
How many states currently have EPR legislation for packaging?
EPR programs for packaging are active and passed, in 7 states so far (2/20/26): California, Colorado, Oregon, Maine, Maryland, Minnesota, and Washington. This accounts for about 20% of US consumer demand.
How does EPR treat PS labels on packaging?
Labels are considered non-detachable components for EPR in states like Oregon, Colorado, and California, meaning labels are part of the main package for EPR reporting and fee purposes. To ensure correct reporting, you must know the weight and material type of your label, as these details impact your EPR calculations.
How does California categorize labels for EPR?
California assigns packaging into categories based on whether they contain plastic components. For example, a glass jar with a plastic label is categorized as “with plastic component,” regardless of the base package material.
However, if a label is perforated and includes clear instructions for the consumer to remove it before disposing of the packaging, it will be considered a separate component for EPR reporting and fee calculation.
For more details and the latest guidance, refer to the Circular Action Alliance website and California’s specific EPR regulations.
What types of packaging are regulated under EPR laws?
All primary packaging—such as jars, bottles, flexible packaging, and their labels—are included if supplied into covered EPR states. In some states, secondary packaging (like boxes or wrap) may also be included, particularly if it ends up in the consumer’s hands after purchase. Additionally, certain states’ EPR programs may regulate some business-to-business (B2B) packaging, depending on local definitions of “covered products.”
Each state maintains its own list of covered packaging and products. For the most current and detailed information, visit the Circular Action Alliance (CAA) website. CAA is the Producer Responsibility Organization (PRO) administering EPR compliance for paper and packaging in most active EPR states, including California, Colorado, Oregon, Maryland and Minnesota.
Can Fortis assist with estimating EPR fees?
Yes. Our team has an internal calculator with the most up-to-date EPR fee information, available through our customer portal.
Are you working on recycle-ready label(s) or flexible packaging solutions?
Yes, we can review your current formats and advise on transitioning to recycle-ready solutions.
What strategies can Fortis suggest to help minimize EPR fees?
Our framework includes eliminating unnecessary packaging, lightweighting or right-sizing, moving to recycle-ready materials and designs, and increasing PCR (post-consumer recycled) content.
How else can Fortis help with EPR compliance?
We can analyze your packaging, propose ways to reduce fees, review recyclability, and assist with packaging data for Reporting processes.
What is ecomodulation?
Ecomodulation is an approach within EPR systems where fees charged to producers are adjusted (“modulated”) based on the environmental impacts or design features of their packaging. Packaging that is easier to recycle, uses more recycled content, or is otherwise more sustainable may be subject to lower EPR fees, while less sustainable packaging may incur higher fees. The goal is to incentivize producers to design packaging that is recyclable and has a lower environmental footprint.
Pressure Sensitive Labels
can you tell me if my label APR certified?
APR generally evaluates and recognizes packaging designs (Design® for Recyclability Recognition), not “certifying” every label by default. Whether your specific label construction meets APR guidance depends on the full label system (facestock/film, adhesive, inks/coatings, varnishes/laminates, and the package resin—PET/HDPE/PP, etc.).
If you share your current label spec (or we pull it from your job history), we can provide:
- A construction-level recyclability assessment against the relevant APR Design® Guidance, and
- Recommended changes (if needed) to align with APR’s PET/HDPE/PP guidance.
If formal APR recognition is required, we can help you identify the right path and supporting documentation.
What would the cost be to switch to easily removable labels and inks/dyes that do not contaminate recycling per APR standards?
We can absolutely quote a switch, but cost varies based on what you’re switching from and the performance requirements (wet strength, refrigeration/condensation, scuff resistance, chemical exposure, application speed, etc.). The typical cost drivers are:
- Facestock/film change (e.g., PETG → OPS / BOPP / PE / specialty wash-off constructions)
- Adhesive change (standard permanent → wash-off / alkaline removable / recycling-compatible systems)
- Ink/coating change (ink system, pigment selection, white coverage, varnish/overlam, metallics)
- Qualification costs (press trials, line trials, bottle tests, performance validation)
Typically, timeline to switch to a preferred design is around 4 months.
Yes—Fortis actively supports recycling-aligned label constructions and can propose options designed to reduce contamination risk (adhesive cleanability, ink bleed/discoloration control, and film density/float behavior where relevant). We’ll recommend the best option based on your package resin, recycling stream, and real-world performance needs.
For film-based labels: Do you have labels that float in water and separate from PET?
Yes—in many cases, floatable label constructions can be specified, but “float” depends on the film density and any layers/coatings (including heavy ink coverage) that can change overall density. We’ll evaluate:
- Package resin (PET vs HDPE/PP)
- Label film type and gauge
- Ink coverage and coatings
- Adhesive behavior in wash systems
If your goal is PET bottle recyclability, we’ll propose constructions intended to improve separation and reduce contamination, then validate the recommendation against your application and recycling objectives.
Are the adhesives designed to wash cleanly from PET and not contaminate PET?
It depends on the construction you’re using today. We can specify wash-off / recycling-aligned adhesives where required, but we need to confirm your current adhesive and the PET recycling process assumptions (typical caustic wash conditions vary).
Are the inks selected so they do not discolor PET?
Ink behavior depends on pigments, cure system, coatings, and total coverage, and the recycling process conditions.
What types of inks and adhesives are used?
We can provide this at the SKU / item number level. For many programs, the exact supplier chemistry is proprietary, but we can share the ink technology type and adhesive category, for example:
- Inks: UV flexo, water-based flexo, solvent-based flexo, EB (if applicable)
- Adhesives: acrylic emulsion permanent, hot-melt rubber-based, acrylic wash-off/removable (as specified), etc.
If you need supplier-specific details for compliance, we can coordinate an NDA-supported disclosure through the material supplier.
For film-based labels: do the labels float and separate easily from PET?
Yes/No can only be confirmed for a specific label construction. Float behavior is a function of the film density + total construction (inks/coatings/laminates). Provide the item numbers, and we will respond with a construction-specific yes/no and recommended alternatives if needed.
do you provide individual label weights for all different size labels?
Yes—we can provide label weight per SKU/size in a spreadsheet. We typically report:
- Facestock basis weight / film gauge
- Adhesive coat weight (if available)
- Release liner weight (if requested)
- Finished label weight (mass per label) and labels per roll / roll weight (if helpful)
What we need to generate it quickly:
- Item numbers (or list of sizes), material constructions, and whether you want label-only weight or label + liner weight.
Shrink Sleeves
Are shrink sleeves regulated under EPR laws?
Yes, shrink sleeves are considered part of the primary packaging under EPR laws and must be included in producer reporting and fee calculations.
How do the material and design of shrink sleeves affect EPR fees?
Shrink sleeves made from recyclable, floatable, or APR-compatible films may be eligible for lower EPR fees under ecomodulation principles, while less compatible materials may result in higher fees.
Are inks and adhesives on shrink sleeves a concern for recycling?
Yes, inks and adhesives must be chosen carefully, as they can impact the recyclability of the package and may affect your EPR reporting and compliance.
Can Fortis help optimize shrink sleeve design for EPR and recycling requirements?
Absolutely! We provide material recommendations, design support, and documentation to help you select shrink sleeves that will enhance recyclability and potentially reduce your EPR fees.
Flexible Packaging
Does EPR apply to flexible packaging?
Yes, all flexible packaging supplied into covered states must be included in EPR reporting and fees
How is flexible packaging categorized under EPR programs?
Flexible packaging is classified based on its materials (e.g., mono-material, multi-layer, paper laminated) for the purposes of EPR registration and fee assignment.
Are there ways to improve flexible packaging to lower EPR fees?
Rightsizing, using recyclable structures (like mono-material films), reducing non-recyclable components, and increasing recycled content are all strategies that can help minimize EPR fees through ecomodulation.
Can Fortis support customers with recycle-ready flexible packaging options?
Yes, we offer guidance on transitioning to mono-material and recycle-ready films and will help you select the best structure to meet your compliance goals.
Folding Cartons
Are folding cartons included in EPR requirements?
Yes, folding cartons (such as paperboard boxes) are included in EPR obligations if supplied into states with active programs.
Do coatings, windows, or laminates on folding cartons affect EPR fees?
Yes. Non-paper components (like plastic windows or laminates) must be considered for accurate categorization and may result in higher fees. Cartons made from recyclable paperboard may qualify for lower EPR fees.
How can Fortis help make folding cartons more recyclable?
We advise on eliminating unnecessary coatings or laminates, and selecting paperboard grades with high recycled content.
Can Fortis help with documentation and compliance for folding cartons under EPR?
Absolutely! We support reporting and can provide specifications and support for compliance with state EPR programs.
Supporting More Sustainable Packaging Through Industry Collaboration
Proud members of the Sustainable Packaging Coalition.
A leader in advocating for sustainable packaging.





