Opens in a new tab

The Importance of Flexible Packaging Pouch Integrity Testing

Flexible packaging pouches are no longer an innovative package; they are everywhere! From food to chemicals, pouches are a standard format for packaging. There are many advantages to using flexible packaging pouches: it’s lightweight and easy to transport; it’s simpler to construct than more traditional forms of packaging like glass and metal, which, in turn, reduces the amount of carbon emissions during production; and it provides an excellent canvas for marketing.

As the use of pouches for packaging increases and high-speed pouching equipment becomes the norm, ensuring seal integrity is critical to protecting the product within. The primary goal of packaging is to safeguard the product throughout the supply chain to the consumer. Your packaging supplier should be performing mechanical testing throughout the pouch production process.

Fortis Solutions Group uses equipment that employ vacuum to test for any package leakage and seal integrity for flexible packaging pouches. Throughout the production run, samples are placed in water, and vacuum is employed. As the vacuum pressure grows, bubbles will indicate any poor pouch seal, allowing machine operators to correct seal settings. All our manufacturing locations that produce flexible packaging pouches are equipped with this testing tool and follow standard procedures for vacuum leak testing.

Seal Testing

A second series of testing that occurs during flexible packaging pouch manufacturing is drop testing. Pouches are filled with the exact weight as stated on the package and dropped from a height of 4 feet to simulate what environmental conditions the package may undergo. The package must retain integrity for two drops to indicate that the pouch seals can withstand the distribution system. The drop test is performed throughout the pouch production run.

Both vacuum and drop testing ensure your package provides the protection required throughout the supply chain, enabling it to stand on the shelf and attract consumer’s attention.

Let us know if you have any questions about flexible packaging pouches or how they are tested.

Contact Us

Explore More Blog Posts

Fortis Solutions Group Acquires Profecta Labels Inc.
VIRGINIA BEACH, VA, April 15, 2022 – Fortis Solutions Group LLC, a leading provider of high-impact printed packaging solutions and a portfolio company of funds managed by Harvest Partners, LP is pleased to announce the acquisition of Profecta Labels Inc. based in St-Hubert, Quebec. Profecta Labels Inc. is a Canadian flexographic and digital manufacturer of…
Read More
Can Shrink Sleeves Help Protect Light-Sensitive Products?
For some products, packaging has to do more than hold the product and carry the brand. It also plays a role in protecting what is inside. Vitamins and supplements are one example. Depending on the formulation, light exposure may be a consideration in product stability and shelf-life requirements. Brands may address that through a colored…
Read More
untitled 7 op
untitled 7 op
How To Reduce EPR Packaging Fees Without Compromising Product Protection Brands are under growing pressure to reduce packaging material, improve recyclability and account for packaging under Extended Producer Responsibility (EPR) programs. That can make “use less packaging” sound like the obvious sustainability strategy. In reality, the equation is more complicated. Packaging has a job. For…
Read More
untitled 7 op
untitled 7 op
How to Reduce EPR Packaging Fees Without Compromising Product Protection Brands are under growing pressure to reduce packaging material, improve recyclability and account for packaging under Extended Producer Responsibility (EPR) programs. That can make “use less packaging” sound like the obvious sustainability strategy. In reality, the equation is more complicated. Packaging has a job. For…
Read More
How Pressure Sensitive Labels Combine Shelf Appeal and Functionality
Think about the last time you picked up a bottle of wine you had never tried. Before you knew how it tasted, you had already formed an impression from the bottle, the typography, the colors, the material, and the finish of the label. That same kind of visual decision-making happens across grocery aisles, beauty shelves,…
Read More
Are Shrink Sleeves Sustainable? How Better Material and Package Design Can Improve Recyclability
Shrink sleeves can support a more sustainable packaging strategy, but the answer is not as simple as choosing a sleeve labeled “recyclable.” The recyclability of a shrink-sleeve package depends on the complete construction, including the container resin, sleeve film, inks and coatings, coverage, separation behavior, and the recycling system where the package ultimately enters the…
Read More
image
image
Stickpack Packaging: Benefits, Uses, Materials, and Key Considerations
Stickpacks are one of the most practical formats in single-serve packaging. They're compact, easy to open, pre-portioned, and familiar to consumers across dozens of categories, from hydration powders to condiments to skincare samples. If you're evaluating packaging options for a single-use product, this guide covers what stickpacks are, where they work best, what benefits they…
Read More